Rigid PVC Board for Direct Printing features an ultra-smooth, homogeneous surface and tightly controlled caliper tolerance engineered specifically for flatbed UV digital printers, maximizing ink adhesion without requiring chemical primers. Unlike standard free foam boards, this substrate utilizes a stabilized high-density core and controlled surface energy that prevents ink bleeding, ghosting, and delamination during high-speed printing. Built for commercial print houses, display fabricators, and sign manufacturers requiring high dimensional stability and crisp edge definition.
Specifications & Customization Options
|
Parameter |
Specification Range |
|
Thickness |
1 mm to 20 mm |
|
Standard Dimensions |
1220x2440 mm (4x8 ft), 1530x3050 mm, 2050x3050 mm |
|
Density |
0.50 g/cm³ to 0.70 g/cm³ |
|
Surface Finish |
Matte, High Gloss, Fine Sand Texture |
|
Color |
Bright White (L* > 95), Black, Custom Pantone Matching |
|
Core Structure |
Celuka Extrusion / Free Foam (Optimized for flatness and rigidity) |
|
Protective Film |
Single/Double-side PE film (Laser-safe / UV resistant) |
Product Characteristics & Processing Methods
Surface Energy: Factory-conditioned surface achieving > 40 dyne/cm, securing immediate UV-curable ink wet-out and eliminating surface primer application.
Dimensional Stability: Low thermal expansion coefficient and balanced core density prevent warping, bowing, or blistering during high-intensity UV lamp curing cycles.
Caliper Consistency: Thickness tolerance controlled within ±0.1 mm across the entire sheet, protecting delicate flatbed printheads from mechanical impact and nozzle strikes.
Machining Compatibility: Clean, chip-free edge performance during CNC routing, digital knife cutting, die-cutting, V-grooving, and cold/hot bending.
Fire Safety Compliance: Meets UL94 V-0, DIN 4102 B1, and EN 13501-1 flame retardant standards for public space installations.
Application Scenarios
Retail POP/POS Displays: Direct-printed promotional stands, shelf-talkers, and product merchandising displays requiring photographic image reproduction and structural rigidity.
Exhibition & Trade Show Graphics: Modular booth backdrops, hanging signs, and dimensional lettering that demand lightweight portability combined with structural integrity.
Indoor & Outdoor Signage: Wayfinding panels, real estate boards, and municipal directional signage exposed to varying environmental conditions.
Interior Architectural Wall Cladding: Decorative interior panels and branding walls requiring clean surface aesthetics and strict interior fire ratings.
Quality, Packaging & Supply
Inspection Standards: 100% optical surface inspection, thickness profile logging, density verification, and squareness tests performed prior to packaging.
Packaging Solutions: Fumigation-free wooden pallets, reinforced corner protectors, moisture-barrier wrapping, and heavy-duty strapping designed for ocean freight and multi-stop domestic transit.
Sample Policy: Free A4 or 300x400 mm material samples available upon request; freight collect via international courier.
Customization Workflow: Specification review → Technical drawing sign-off → Pilot sample run (7-10 business days) → Mass production verification.
Supply Capabilities: Full container load (FCL) shipping with dedicated production scheduling, ensuring stable monthly allocation for long-term supply contracts.
FAQ
Q: What surface preparation is required before direct UV printing on this board?
A: No primer or chemical pre-treatment is needed. The sheets undergo factory surface conditioning to ensure immediate UV ink wet-out and strong adhesion.
Q: How do you prevent sheets from warping during flatbed printing or storage?
A: The boards feature a balanced Celuka extruded structure with symmetric cooling profiles, minimizing internal residual stress. Store flat in a climate-controlled environment away from direct sunlight.
Q: Can this material be routed and cut on digital cutting tables without edge chipping?
A: Yes. The high-density homogeneous core permits clean cuts with both oscillating/drag knives and high-speed CNC routers, leaving smooth, burr-free edges.
Q: What fire safety certifications are available for commercial project bids?
A: Standard production complies with UL94 V-0, DIN 4102 B1, and EN 13501-1 fire retardant specifications. Official lab test reports are available upon request.
Q: What information must be provided to receive an accurate commercial quotation?
A: Please specify exact dimensions, thickness, density, surface finish, color, total quantity (by container load or pallet count), target delivery port, and any specific compliance certifications required.
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